Sunday, July 13, 2014

QUICK RELEASE COUPLING FOR HIGH PRESSURE ABOVE 1000 BAR FROM VARDHMAN BEARINGS

WWW.VARDHMANBEARINGS.COM

WWW.ARIHANTENGINEERS.COM

http://www.vardhmanbearings.com/quick_release_coupling.htm

 
 
Home ]
Products ]
[ Blogs ]Profile ]
 

Quick Release Couplings

We at vardhman bearings are manufacturers and exporters of all type of quick release couplings , quick couplings , cam locks , new series of quick release couplings , stainless steel couplings , brass quick release coupling , aluminum quick release coupling , stainless steel 303 , 304 , 316 , 202 , 201 , 210 , 212 , 202 grade of quick release couplings , carbon steel quick release couplings , QRC ,
We use latest technology and comprehensive quality control systems in designing and manufacturing wide range of Quick Release Coupling. Designed for reliable performance, our entire range is fabricated from qualitative raw material for ultimate durability and strength. These corrosion resistant coupling come with single & double shut off valves for avoiding leakage.
QRC type coupling work on Push and Pull principle. When the Adaptor is pushed to the coupler, its is accurately held by the self locking arrangement resulting in a positive & leak proof connection. This action simultaneously opens the valve & fluid flow starts. To disconnect, pull back the sleeve of the coupler, the Adaptor ejects out and the valves shut off automatically. Valves are provided in type one way sealing & two way sealing.
Features:
  • Quick connect / Release Couplings eliminate valves and screw on fittings in many pneumatic, hydraulic and chemical systems.
  • Permits easy, safe, quick & reliable connections between delivery lines, pressure hoses etc.
  • Connection disconnection of fluid systems is as easy as plugging in an electric gadget.
Material of Construction – As Per Standards
  • Body » Available in Brass / C.S. - Chrome plated (From Bar stock only). Also available in S.S. - 304 & S.S. - 316 (From Bar stock only)
  • Spring » Available in Spring Steel S.S. - 304 / S.S. - 316 as required
  • Ball » Available in Steel, S.S. - 304 & S.S. - 316
  • Seal Materials » Available in Nitrile, Viton, Neoprene, Silicon Materials.
Size
Sizes are mainly from 1/8 inch up to 2 inch used by various industries & having end connections like pipe thread male / female, hose shank etc.
There are three types of Quick Couplings mainly used as follows
1. Through Bore QRC – Make - “VE-Lock – T”
2. Single check valve QRC (One way shut off type) – Make - “VE-Lock – V”
3. Double check vslve qrc (two way type ) - MAKE - " VELOCK - DC "
Quick release coupling - through bore type
Bore type quick release couplings have no check valves. These are ideal for maximum flow application. Their smooth, open bore offers the lowest pressure drop of any quick disconnected couplings and allows them to be through cleaned. Since there is no valves, fluid flow should be shut off before the coupling is disconnected.
Application :-
Where quickly detachable and rotatable connections are needed
Also used where regulation and closure of line is achieved by back up valves
Quick release coupling - single check valve type
One way sealing with one check valve build in to coupler only, where as plug do not have any check valve
.
Application: -
These couplings are used extensively when it is important to minimize fluid loss upon disconnection.
Quick release coupling - double check valve type
Double check valve type qrc having in build check valves in both part as coupler & adaptor this types of qrc applied for the systems where the minimum fluid loss requirements during disconnection. In double check valve type qrc,we refer iso 7241 - b standards qrc as general purpose & iso 7241 -a type for high pressure application only.
Application: -
used extensively when it is important to minimize fluid loss upon disconnection.
 
To see the details technical data sheet for all types of quick release coupling
Push & Pull - As per ISO 7241-APush & Pull As per ISO 7241-BDIN Series Couplings
Flat Face Series CouplingsScrew Type Couplings for JacksScrew Type Couplings for HPSC
Push & Pull Type - Double Check Valve TypePush & Pull Type - Single Check Valve TypePush & Pull Type - Through Bore T
We make all type of hose pipe fitting pneumatic hydraulic couplings quick release couplings we do customize quick release couplings , ½ bsp quick release coupling , ¼ bsp quick release coupling , ¾ bsp quick release couplings , male to male fitting quick release coupling , male to female fitting quick release coupling , female to female quick release coupling

Quick couplings are devices which permits easy, immediate connections and seperation of fluid and pneumatic lines. When installed in a system quick couplings saves time by liminating the necessity to close valves, bleed the system, recharge with fluid and purge entrapped air whenever an accessory is being replaced. QUICK COUPLINGS are widely used in industrial, process, farm, military amd aerospace applications. QUICK COUPLINGS can be used in System to help align components and the several feature helps prevent twisting of hose assemblies. These couplings are not intended to be used as several joints in applications, where subjected to constant rotation.

Socket male , plug male , socket female , plug female , socket hose , plug hose , socket for pu tube , plug for pu tube , two way check valve coupling socket , two way check valve coupling plug , straight through coupling , high pressure quick release coupling , high pressure quick release coupling socket plug , mould coupling , mould coupler socket hose plug , mould coupler socket for pu tube , mould plug plug male , long plug , hose coupling , water quick release coupling , oil quick release coupling , solvent quick release coupling , gas quick release coupling ,
 
Camlock Couplings
A Camlock coupling is in fact, a means of quick engaging of disengaging a hose connection from a system requiring transfer of fluid or gas. It consists of a COUPLER with cam arms and a slip in ADAPTOR. In order to connect the Arm of the coupler need to be lifted and the adaptor slipped into the coupler. The handle are then pressed down with normal hand pressure for a leak proof connection.
TYPE :- 
The Coupler & Adaptors are available in different configurations:
  • With male and female threads (BSP,BSPT, or NPT)
  • With hose shanks
  • With flanges or weld ends.
Types with identification 
Sizes1/2", 3/4",1",1 1/4", 1 1/2", 2", 2 1/2", 3", 4", 5", 6"
Working Pressure5 kg/cm2 to 20 kg/cm2 (working varies according to the size of coupling )
MaterialAluminium,Bronze, Carbon Steel,S.S.304, S.S.316 PP
 Cement,Fertilizers,Fire Fighting Equipment,Ink / Dye /
 Paint Industries ,Petrochemical / Refineries
 Process Industries, Mining, Oil Drilling Companies
Application(offshore / onshore ), Railways,Steel Plants, Military
 Applications, Pneumatic Conveyors,Oil Belending Plants,
 Automobile manufacturers,
 Chemical Industries and Furnaces.
TECHNICAL DATA
  1. BODY MATERIALS: 
    a. Bar Stocks b. Casting Mild Stocks / Brass / SS304 /SS 316 Carbon Steel / Gun Metal / SS 304 / SS 316
  2. SEALING :
    Nitrile / Viton / Neoprene / Silicion / teflon / Hypalon
  3. SIZES :
    From 3/4" to 4" ( Higher sizes on special orders )
FEMALE ADAPTOR AS PER TYPE -AMALE COUPLER AS PER TYPE -BHOSE COUPLER AS PER TYPE -CFEMALE COUPLER AS PER TYPE -D
HOSE ADAPTOR AS PER TYPE -EMALE ADAPTOR AS PER TYPE -FCOUPLER DUST CAP FOR ALL SERIESADAPTOR DUST CAP FOR ALL SERIES
   
CAMLOCK ACCESSORIES   
Diagnostic Test Couplings
Test Couplings -700 Bar T.P.Test Hose -700 Bar T.P.Test Couplings -700 Bar T.P.
  • Diagnostic Test Couplings are mainly used as Measuring Sysytems for Pressure Monitoring of fluid and gaseous pressure systems. & will provide ease of flexibilities in positions & disctance.
  • Test couplings are used for gas filling valve for nitrogen accumulators for Military application
  • Test couplings are used for gas pressure control systems as test points for gas & water industries.
  • Test couplings & Test hoses are used up to 700 bar
  • Test pressure for genral purpose applciation in all industries.
  • Testcouplings are suitable for hydraulic oils & other mineral oil based fluids as well as for gasous also.
  • Test couplimgs & hoses can used for venting in hydraulic piping systems.
  • Test hoses are prepared from Polyamide materials and temp. range up to -35 0 C to + 100°C
  • Test couplings are manufactured from Carbon steel & stainless steel grades as per requirements.
  • Test couplings & test hoses are available with steel caps as well as plastic caps.
  • Test couplings & test hoses are available in Tee / Elbow / Union / Msc / banjo /Socket weld types.
Brand Promotion For Buyers
  • The Industries has found that , whenever there is an excess orders then the owned manufacturing capacity then the buyers would offload their work to the approved vendors & ask them to supply with out marking & with their brand logo on each items.
  • Vardhman has developed those spare capacity to serve such buyers who can offload their work to us we can manufacture them as per the drawings,part diamensions, standards & supply them without marking or marked their logo on each items.
  • But for such facilities , VELOCK has prepared MOU rate vs. qty. contract per month basis & per year basis.
  • So if the buyer wants to offload their manufacturing work to us then we would be ready to handle their work.
Quick Release Couplings are most convinient, quick action and time saving couplings & fastest growing product range. With varieties of designs and technology of Bauer couplings, Camlock Coupling & Quick Release Couplings are manufactured at vardhman bearings and also imported and exported the same to provide complete range and designs. As we are leading importer & Exporter we have major standard range in ready stock for quick delivery has dedicated themselves to pneumatics and hydraulics with manufacturing and Exporting unit at Kandivali, Mumbai, India. As a manufacturer & Exporter, the main stream products are Bauer Coupling, Cam Lock Couplings, Quick Release Coupling, Instant Tube Fittings, Air Filter Regulator also known as FRL, Nylon / Polyurethane Tubings, Oil / Grease / Water Hose Reel, Suction Cleaner Gun, Spring Balancer, Hose Reel Balancers, P.U. Recoil Hoses etc. To fulfill complete solution to our clients We also deal in Electric Cord Reels, Suction Cleaner Gun, Auto Rewind Hose Reel, Tube Fittings, Clean Weld Fittings, Thread pipe Fittings, Tube weld Fittings, Integral Bonnet Needle Valve, Clean Metal Gasket face Seal Fittings, Union Bonnet Needle Valves, High Pressure Ball Valves, Series Ball Valves, Manifold & Gauge Valves, Check Valves, Relief Valves etc.

Because of the hard working team vardhman bearings have got the reputation amongst best manufacturers, Importers & Exporters by supplying them the perfect quality products. We are also authorized Dealer and Distributor for selected product range with same line application. We serve major process industries such as Chemical Industry, Fertilizer, Oil & Gas, Refineries, Machine Tools, Engineering, Textile and Yarn Industries.
For years vardhman bearings has developed and marketed wide range of quick release couplings and systems that meets critical application of  individual customers for efficient connection and disconnection of individual customers for efficient connection and disconnection of hoses and pipings. ‘Quick on’ Couplers is proven performer multi purpose fluid coupling.Quick connection and disconnection by one touch action yields extra easy handling of piping systems in many indl. fields and saves operating time and energy all of which leads to higher productivity.
We  take pleasure in presenting high quality ‘Quick On’ Quick release coupling which is acknowledged and trusted by myrid of industries for its workship, durability and reliability. If our standard models do not meet your requirements.You have only to ask us to manufacture models made to your exact specifications.

With major stride in in industrialization Quick Release Coupling from European and other developed countries has come to India along with imported plants and equipments for various projects.We have developed quick release couplings of various designs and models equivalent and interchangeable with imported couplings to meet individual customers applications.

Taking this opportunity we thank you for your continuing use of ‘Quick on’ Couplers.
Size:1/8” to 2”
Threads:BSP, NPT, MM.
Material:Carbon Steel, Brass & Stainless steel
Application:For efficiently handling of process line like chemicals,gases, liquids, hydraulics and service lines like Compressed Air, Water, vaccum, brine chilled water, nitrogen, breathing air etc, In chemical, Refinaries, fertilizer, Atomic power plants, pharmaceutical, Engg.Machine tool, automobile, paint, dye-stuff & varnish, Petroleum, Furnaces, Textile machines, refrigeration Industries.
SLASH DOWN YOUR MOULD SETTING TIME WITH QUICK-ON JIFFY TITE CONNECTORS

This work on simple ' Push & Pull Principle '. The adaptor when pushed into the coupler is securely held by the self locking arrangement resulting in a positive and leak proof connections. This action simultaneously opens the valve and fluid flow starts. To disconnect, pull back sleeve of the coupler, the adaptor ejects out and the valve shuts off automatically. Valves are provided in types GSV and GDV.
GDVB Quick Release Coupling
CouplerAdaptorAssembly
GDV
Quick coupling with self sealing valve at coupler & adaptor ends.
GT Quick Release Coupling
GTV Quick coupling through type
Type
GSVB
Quick coupling with self sealing valve at the coupler end and through adaptor
END CONNECTION AVAILABLE
Socket weld, hose thread, hose shank, pipe thread, and flanged
Size:1/8" to 4"
Pressure:Upto 4000 psi.
Temperature:-25ºC to 250ºC with right selection of body & material.
Advantages:Fast positive, Leak proof connections, instant connections, without tools, without threading or twisting, without strains, without sweat, Hence time saving.
MATERIALS
Body:Mild Steel, Carbon Steel duly hardened, brass aluminum, SS 304, SS 316, SS 316L.
Spring:Spring Steel, SS 304, SS 316, SS 316L.
Ball:SS 304, SS 316, SS 316L.
Seal Material:Nitrile, Neoprene, Viton, Silicone, Teflon.
 
CAMLOCK COUPLING
DESIGN PRINCIPLE :
The principle behind the design of Camlock Coupling is simple pivot pins for coupler cam arms which lock into the adaptor groove are located so that when line pressure attempts to force the camlock coupler and adaptor apart, the bottom edge of the adaptor groove pushes with equal pressure against the under edge of the cam arm, increasing the locking action. When properly coupled, line pressure will not separate a camlock connection with recommended pressure limits.
ADAPTOR Female Thread GAFTVBADAPTOR Male Thread GAMTVBADAPTOR pipe Flange GAPFVBADAPTOR Hose Shank GAHSVB
ADAPTOR Dust Plug GADPVBCOUPLER Female Thread GCFTVBCOUPLER Male Thread GCMTVBCOUPLER Pipe Flange GCPFVB
  
COUPLER Pipe Shank GCHSVBCOUPLER Dust Cap GCDCVB  
End Connection:Socket Weld, Hose thread, Pipe thread, Hose shank and Flanged.
Size:"¼ to 6"
Pressure:Upto 500 psi.
Temperature:The coupling can handle fluids from -40ºC to 250ºC with right selection of body material and Gasket
MATERIALS BODY :
  • Available in Aluminium, Mild Steel, Brass, SS 304, & SS 316
  • Available in casting of carbon steel grade WCB or I .S . 1030, Gunmetal grade LG2C, Aluminium Bronze grade AB2C, SS 304 with c .f .0.08 & SS 316 with c.f . 0.08.
Cam ArmsAvailable in casting of SS 304, with c.f. 0.08, SS 316 with c.f. 0.08 Gunmetal grade LG2C & aluminium Bronze grade AB2C
GasketsAvailable in Nitrile, Viton, Neoprene, Silicone, Teflon.
Profile
VARDHMAN BEARINGS has developed special designed quick realise coupling for injection moulding water cooling devices. Presently Perfect jeefy type QRC are available only in two size - 1/2" & 3/4". Our team can also develope the size & design as per customer require.

Perfect has wide range Quick Realise Couplings with Double check Valve, Single Check Valve, Straight through and also Cam Lock Couplings & Jeefy Type QRC.

Along with QRC VARDHMAN has developed range of Ball Valves and Needle Valves to fulfill customer's need under single roof.
Quick release couplings
High-quality quick-action coupling made of steel, stainless steel, brass or plastic for practically every application contingency
Very robust, rapid and secure coupling of practically all fluid media. Special solutions for your application needs can also be implemented upon request.
Variants :
  • flat-sealing (leakage-free), cone-sealing or ball-sealing
  • with or without check valve
  • Plug-in or screw coupling
  • Bulkhead, pipe, hose or block integration
  • optional with dust cap, dust plug
  • optional with additional pressure relief (coupling under residual pressure)
Materials available for shipment :
  • Galvanised steel / zinc-nickel
  • Stainless steel 1.4571
  • Brass
  • Plastic
Choice of seals made of :
  • NBR
  • FKM (Viton)
  • EPDM
Please select:
  • Coupling for braking systems
  • Flat-face-coupling
  • Synthetic coupling
  • Pipeline coupling
  • Screw-type coupling
  • Screw-type coupling for high pressures
  • Quick release coupling
Materials
Solid Bar Stock & Chromium Plate Carbon Steel, Brass, S.S.304, S.S.316,  S.S. 316L & Aluminum
Seals
Nitrite, Viton, Neoprene, Silicon, Hypalon etc.
Size Range
1/8" To 6" Depending on Type and Material.
Types
"T" Type - without Check Valve, "V" Type - Single Check Valve, "VV" Double Check Valve.
End Connection
Hose Shank, Flanged, Hose Thread & Socket Weld.
Applications
In Petrochemical & Chemical Industries, Fertilizers, Textiles, Steel Plants, Paper Mills, Machine Tools, Refrigerations etc.
General Information
Product Literature
Stauff offer a full line of hydraulic couplings including ISO A, ISO B and ISO 16028. Hydraulic steel couplings are available to 10,000 PSI and in a variety of sizes to meet all of your hydraulic quick coupling requirements.

Poppet Type - Ball Locking – SQRCVB

The quick couplings of the ISO A Series have been designed in accordance with the ISO 7241-A rule. The ½” version also meets the requirements of the ISO 5675 rule.
Used for agricultural and industrial sectors. For protection during disconnection, plastic caps and plugs are available from ¼” to 1”. Other materials available upon request(stainless steel and brass).

Poppet Type – Thread Locking - STQRCVB

Thread locking couplings allow connection and disconnection of two hydraulic circuits at low pressure (or “residual” pressure) and are designed for use in industrial applications.
Thread locking couplings give considerable resistance to vibration caused by hammering, “ram strokes” or frequent and indelicate inversion of the direction of fluid flow.
 
Spherical Plain Bearings | Rod Ends | SI - SA Series Rod Ends | Hydraulic Rod Ends | Angular & Axial Contacts | Ball Joint | Universal Joints | Piston Rod Attachments | Self Lubricating Bushes and Linear Bearing Bushes | Self aligning Rod Couplers Linear Motion Bearings | Cap Shaped Textile Bearings | Piston Rod Eyes | Power TransmissionCustomised | Hard Chrome Bars | Needle Bearing | Beater Hammer Pulverizing Machines | Cam Followers & Cam Rollers | Special Bearings | Spherical Roller Bearings Rod Ends (Inch Series) | Rod Ends (Inch Series) | All Type of Rod Ends | Induction Harden Hard Chrome Plated Shafts Joint , Cross Joint , Universal Joints | Radial Spherical Plain Bearings | All Type of Bushes | Tie Bar, Stretch Rod , Piston Rod Clevis Mounting | Ball Stud | Cardan Shaft |Bearing | Track Roller Guide Wheels | Universal Coupling & Driven Shafts | Ozak Bearings | Cross Roller Guide WaysMounting For Load Cells | Thread Plug Ring Gauges | Spares For Racing Car Formula 1 Go Carts | Ezo Japan Ball Bearing | Hydraulic Grease Nipples | Shank Hook Eye Hook Clevis Hook | Iko Japan Bearing Nippon Thomson India |Bosch Rexroth Star Bearings India | Quick Release Coupling | Hiwin Linear Guide and all screw india | Thk Bearings Linear Guide Ways Ball Screw | Fexible Bellow Gear Shaft Collar Servo Couplings | Rotary Union Joint Valve Coupling Fluid Swivel Bend Joint Manufacturers | Tie Rod End Joints Steering Angle Ball Joint Manufacturer | Acrylic Sheets Cutting Color Manufacturers | Camlock Coupling Groove Coupling Cam Lock Quick Release Coupling Manufactuers |Dowty Seal Bonded Seal Washer Manufacturers India | One Way Clutch Bearing | Needle Ball Valve Industrial Valve
(Top)

No comments:

Post a Comment